Maxon Low NOx Burner

Usage Guidelines: The low NOx burner is a highly efficient low NOx burner (Nitrogen Oxide) designed for various industrial applications. To use this burner effectively, it's essential to follow the provided specifications and guidelines.

First and foremost, the low NOx burner is a nozzle-mix, medium-velocity design. This design is optimised for efficient mixing of air and fuel to achieve low emissions while minimising excess air. The burner can operate with natural gas, propane, or other gaseous fuels, making it versatile for different fuel sources.

To supply combustion air to the burner, an external blower is required. This blower ensures the proper air supply needed for combustion. It's crucial to ensure that the blower is appropriately sized and functioning correctly to maintain the burner's efficiency.

Accurate air and fuel modulation are essential for optimal performance and emissions control. This can be achieved using either the MAXON MICRO-RATIO® valve or SMARTLINK® technology. These components allow precise control over the air-fuel ratio, helping to minimise emissions and maximise combustion efficiency.

The low NOx burner can operate with combustion air ranging from 21% down to 17% O2 when preheated. Preheating the combustion air can enhance efficiency and reduce emissions further. Additionally, the burner can handle combustion air temperatures from ambient up to 660°F, with the possibility of reaching a maximum of 800°F upon request. The maximum chamber temperature that the burner can handle is 2000°F, providing flexibility for various industrial processes.

One of the notable features of the low NOx burner is its turndown capability, which can go up to 20:1. This means it can adjust its firing rate over a wide range to match the specific requirements of the application, enhancing operational flexibility and energy efficiency.

In summary, to effectively use the Maxon's low NOx burner, it's crucial to ensure proper fuel selection, combustion air supply, and precise modulation of air and fuel using the specified control technology. By adhering to these guidelines and considering the burner's temperature and turndown capabilities, users can achieve efficient and environmentally friendly combustion in their industrial processes. Regular maintenance and compliance with safety regulations are also essential aspects of safe and effective burner operation.

Certification(s):

1. FM (Factory Mutual): FM certification is a mark of approval from Factory Mutual, indicating that a product has been tested and meets their stringent safety and performance standards. It assures customers that the product is designed and manufactured to prevent potential risks and hazards in industrial settings.
   
   
2. UL (Underwriters Laboratories): UL certification is issued by Underwriters Laboratories, a globally recognized safety organisation. It signifies that a product has undergone rigorous testing and meets established safety standards. UL-certified products are considered safe for use and are trusted in various industries.
   
   
3. ATEX: ATEX certification is essential for products intended for use in potentially explosive atmospheres. It ensures that the equipment is designed to prevent sparks or ignition sources in areas where flammable gases, vapours, or dust may be present, reducing the risk of explosions.
   
   
4. SIL3 (Safety Integrity Level 3): SIL certification is a measure of the safety integrity level of a product's design and operation. SIL3 is one of the highest levels, signifying that the product is engineered to offer a high degree of safety and reliability in critical applications.
   
   
5. CE (Conformité Européenne): CE marking is mandatory for products sold within the European Economic Area. It indicates that the product complies with EU safety, health, and environmental requirements. CE certification assures customers of product safety and conformity with European regulations.

Mentioning(s):

1. Field-Proven Low Emissions: The low NOx burner is renowned for its track record of achieving low emissions in real-world applications. Its state-of-the-art low NOx firing technology is adjustable, offering exceptional flexibility to adapt to various industrial processes while maintaining environmentally friendly emissions levels.
   
   
2. Lower NOx and Less Excess Air: Compared to standard KINEDIZER® burners, the low NOx burner is engineered to produce even lower levels of NOx emissions. Additionally, it minimises excess air requirements, contributing to improved combustion efficiency and reduced environmental impact.
   
   
3. Rugged Design for High-Temperature Applications: Designed to withstand the rigours of high-temperature applications, the low NOx burner features a robust construction with a reinforced refractory block and steel burner body and nozzle. It is suitable for use in oxidizers, process heaters, kilns, furnaces, dryers, waste incineration, and other demanding industrial environments.
   
   
4. Wide Range of Capacities with High Turndown: This burner is available in a variety of capacities, making it adaptable to a broad spectrum of industrial processes. Notably, it boasts a high turndown ratio of up to 20:1, allowing precise control over the firing rate to match specific application requirements effectively.
   
   
5. Versatile Fuel Compatibility: The low NOx burner is designed to accommodate a range of fuel options, including natural gas, propane, and other fuel gases. This versatility ensures compatibility with different fuel sources, enhancing its applicability across various industries.
   
   
6. Effective Stirring and Mixing: With its medium velocity exhaust, the low NOx burner excels at stirring and mixing within the combustion chamber. This ensures thorough combustion and temperature uniformity, contributing to optimal process performance and product quality.
   
   
7. Acceptance of Preheated and Vitiated Combustion Air: The burner can accept preheated and vitiated combustion air, which is particularly beneficial for enhancing combustion efficiency and reducing emissions. This feature enables further customization of the combustion process to suit specific requirements.

Storage Instruction: Storing low NOx burners, such as the low NOx burner, whether individually or in bulk, requires meticulous care to safeguard their integrity and performance. When storing individual burners, it's crucial to start by cleaning and inspecting them thoroughly, removing any residues or contaminants, and checking for visible damage. To prevent damage during storage, sensitive components like the nozzle and refractory block should be protected from physical harm by suitable coverings or enclosures. Opt for a dry indoor storage area or use weatherproof covers for outdoor storage to shield the burners from moisture and humidity, as these can lead to corrosion. Additionally, clearly labelling each stored burner with pertinent information and maintaining proper ventilation in the storage space is essential. When storing burners in bulk, organisation, protection against physical damage, climate control, and regular inspection become even more critical to ensure the burners remain in optimal condition. By following these guidelines and maintaining comprehensive documentation, you can ensure the longevity, efficiency, and safety of low NOx burners during storage.

Overview of Low Nox Burner

The Maxon's Low NOx burner is a cutting-edge combustion solution designed to address the pressing need for reduced nitrogen oxide emissions in industrial and commercial settings. This innovative burner boasts several key features, benefits, and applications that set it apart as an environmentally responsible and highly efficient choice for combustion processes.

At its core, the low NOx burner is engineered to achieve exceptionally low NOx emissions, making it an essential tool for industries seeking to comply with strict environmental regulations and reduce their impact on air quality. This burner incorporates state-of-the-art low NOx firing technology, which is adjustable to offer unparalleled flexibility, allowing it to adapt to a wide range of industrial applications.

One of the standout advantages of the low NOx burner is its ability to achieve lower NOx emissions while minimising excess air compared to standard KINEDIZER® burners. This not only contributes to a cleaner environment but also enhances combustion efficiency by reducing the amount of wasted energy through excessive air supply.

The rugged design of the low NOx burner ensures its durability in harsh industrial environments. Constructed with a reinforced refractory block and a sturdy steel burner body and nozzle, it can withstand the high-temperature demands of applications such as oxidizers, process heaters, kilns, furnaces, dryers, and waste incineration.

The low NOx burner is remarkably versatile, available in a wide range of capacities, each offering a high turndown ratio of up to 20:1. This means that it can adapt its firing rate to match the specific requirements of diverse industrial processes, providing operational flexibility and optimising energy usage.

Furthermore, this burner is compatible with various fuel sources, including natural gas, propane, and other fuel gases, ensuring it can meet the specific needs of different industries and applications. Its medium velocity exhaust promotes effective stirring and mixing within the combustion chamber, enhancing temperature uniformity and process performance.

In conclusion, the Maxon's Low NOx burner is a pioneering solution that addresses the critical challenge of reducing nitrogen oxide emissions in industrial settings. Its ability to combine low emissions with high efficiency, rugged design, and adaptability to a range of applications positions it as a sustainable and responsible choice for industries striving to minimise their environmental impact while optimising their combustion processes.

About Perfect Combustion Sdn Bhd

Perfect Combustion Sdn. Bhd. stands as a beacon of excellence in the field of combustion and heating solutions since its inception in 1997. Based in Malaysia, the company has consistently upheld the highest standards of quality and innovation, earning a well-deserved reputation as the industry leader within the nation's borders. With an extensive array of products and a proven track record in tackling even the most challenging engineering problems, Perfect Combustion has become synonymous with reliability and expertise.

Central to the company's success is its dedicated team of engineers, whose expertise is matched only by their commitment to delivering exceptional solutions. Perfect Combustion's collaborative partnerships with reliable overseas associates further enhance their capabilities. This allows the company to provide end-to-end services, encompassing design, fabrication, and commissioning, all of which adhere to the most stringent industrial safety standards.

Perfect Combustion's clientele spans diverse industries, including food & beverage, rubber & plastic, automotive, chemicals, metal processing, and healthcare, serving both local and multinational companies. Notably, the company's expertise extends beyond mere product offerings; they have consistently optimised their customers' energy consumption, leading to significant cost savings in production. This focus on efficiency and sustainability aligns with the company's commitment to providing low-carbon solutions that meet the most rigorous environmental regulations, thus contributing to their customers' pursuit of sustainable growth.

In an era of rapid technological advancement, Perfect Combustion stays at the forefront of innovation by offering state-of-the-art combustion management systems. These systems seamlessly integrate into existing ecosystems, aligning with their customers' Industry 4.0 strategies and enabling them to harness the benefits of advanced automation and data-driven processes.

In essence, Perfect Combustion Sdn. Bhd. embodies a legacy of excellence, marked by a commitment to quality, innovation, and sustainability. With a proven track record, a dedicated team of experts, and a diverse clientele across various industries, the company continues to be a trusted partner in the pursuit of efficient, eco-friendly, and cost-effective combustion and heating solutions.

Low Nox Burner Specifications

- Type: Nozzle-mix, medium-velocity design
- Emissions Control: State-of-the-art low NOx technology
- Excess Air: Minimal excess air required for combustion
- Construction: Rugged design with reinforced refractory block and steel burner body and nozzle
- Fuel Compatibility: Natural gas, propane, or other gaseous fuels
- Combustion Air: Supplied by an external blower
- Control Options: Utilises MAXON MICRO-RATIO® valve or SMARTLINK® technology for precise air and fuel modulation
- Oxygen Levels: Combustion air can range from 21% down to 17% O2 if preheated
- Temperature Range: Combustion air temperatures from ambient up to 660°F (max. 800°F on request)
- Maximum Chamber Temperature: 2000°F
- Turndown Ratio: Up to 20:1, allowing for flexible firing rate adjustments
- Applications: Suitable for oxidizers, process heaters, kilns, furnaces, dryers, waste incineration, and other high-temperature industrial processes
- Compliance: Can meet various certifications and standards such as FM, UL, ATEX, SIL3, CE, and more based on specific configurations and requirements.